Erween Mills, a Guatemalan palm oil mill, faces declining profitability despite steady revenue. Analysis of operating expenses reveals raw material costs have tripled and machinery operations costs have doubled since 2018. The solution involves switching to a lower-cost supplier (Supplier D) and overhauling existing machinery rather than purchasing new equipment, both of which can be justified through ROI analysis.
Key Insights:
- Profitability pressure despite steady revenue indicates cost structure problems, not demand issues
- Raw material costs increased 3x and machinery costs 2x YoY, requiring investigation into supplier selection and operational efficiency
- Total cost analysis (including transportation, duties, VAT) reveals Supplier D optimal despite higher base price than alternatives
- Equipment overhaul (169% ROI over 3 years) outperforms new equipment purchase (119% ROI), demonstrating value of targeted capital efficiency
- Phased implementation (10-15% sourcing shift first) mitigates execution risks while testing supplier reliability